Project Overview

Customer: Adebayo Ogunleye
Location: Nigeria
Industry: Farming
Capacity: 30-50 TPH
Raw Material: Granite
Output Size: 0-12mm

Customer Challenges

Frequent Site Relocation for Paving Works

The customer needs to carry out road paving across different farm areas with scattered working sites, requiring equipment with strong mobility and flexible transfer capability.

High Cost of Commercial Paving Aggregates

Local finished paving aggregates are in short supply and high priced, coupled with long-distance transportation costs. On-site self-production of aggregates is critical to cut overall project expenses.

Heavy Dust & Harsh Working Environment

Granite crushing generates a large amount of dust. Operations near farm areas require effective dust control, which puts forward high requirements for equipment sealing and dust suppression configuration.

High Hardness & Abrasiveness of Raw Material

Granite has high hardness and strong abrasiveness, and the 0-12mm finished aggregate for paving requires uniform particle shape. It places high demands on the wear resistance and crushing stability of the equipment.

WOCATO's Solution

Jaw & Hammer Combined Wheel-Mounted Crushing Plant
Key Equipment & Advantages for Nigerian Farm Paving Conditions
ComponentModel/SpecNigeria-Specific Benefits
Jaw Crusher + Hammer Crusher UnitPE250×400 + PC500×750High manganese steel jaw plate and high-chromium alloy hammer resist the strong abrasiveness of granite; two-stage crushing produces 0-12mm paving aggregates with uniform particle shape in one pass.
Four-in-One Wheel-Mounted ChassisIntegrated wheel-type mobile frameNo civil foundation required. The whole plant can be towed and transferred flexibly among scattered farm paving sites, fully meeting the customer's mobile operation demand.
Sealed Dust Suppression SystemEnclosed crushing chamber + multi-point spray kitEffectively controls heavy dust generated during granite crushing, reduces dust pollution to surrounding farm areas, and improves on-site working environment.
Integrated Vibrating Screen2YK1236Precisely screens 0-12mm finished aggregates to meet local road paving standards; oversize materials return for re-crushing to guarantee stable output quality.

Project Results

Cost Reduction on Paving Aggregates

Previously, the customer purchased finished paving aggregates at high prices with additional long-distance transportation costs. The on-site mobile plant now self-produces 20-40 tons of 0-12mm aggregates per hour, cutting overall procurement costs by over 35%, and surplus aggregates can be sold for extra revenue.

Qualified Paving Aggregate Output

The two-stage jaw + hammer crushing process stably produces 0-12mm finished aggregates with uniform particle shape and reasonable gradation, fully meeting the technical requirements of local farm road paving projects.

Flexible Site Transfer & Quick Startup

The integrated wheel-mounted design requires no fixed civil foundation. The plant can be towed to scattered farm working areas and put into production within 2 days, perfectly adapting to the decentralized construction demands of farm roads.

Dust Control & Farm-Friendly Operation

Equipped with enclosed crushing chamber and multi-point water spray dust suppression system, on-site dust emission is effectively controlled, avoiding impact on surrounding farmland and meeting local environmental requirements.

Why K2-PE25-PC50-4C Fits the Customer's Needs

Mobile and Flexible

The integrated wheel-mounted chassis requires no fixed civil foundation. The whole plant can be towed and transferred flexibly among scattered farm paving sites, fully adapting to the customer's multi-location operation demands.

Robust for Hard Granite Crushing

Equipped with high manganese steel jaw plates and high-chromium alloy hammer heads, the two-stage crushing system easily handles high-hardness, highly abrasive granite, and stably produces 0-12mm uniform aggregates that meet local road paving standards.

Efficient and Dust-Controlled

On-site self-production of aggregates cuts down high purchasing and long-distance transportation costs. The enclosed crushing chamber matched with multi-point spray dust suppression effectively controls dust pollution, ensuring environment-friendly operation near farm areas.

Technical Advantages Table

FeatureTraditional Fixed Crushing LineK2-PE25-PC50-4C Wheel-Mounted PlantAdvantage
Production Capacity15-35 t/h20-40 t/hHigher steady output for hard granite
Relocation & Commissioning Time7-10 days (disassembly & reassembly)1-2 days (integral towing & quick start)~85% Faster site transfer
On-site Dust EmissionOpen crushing, heavy fugitive dustEnclosed chamber + multi-point spray70% Less dust pollution

Customer Testimonials and Ratings

"The wheel-mounted jaw + hammer crushing plant has greatly boosted our farm road paving project. We used to bear high costs on aggregate procurement and long-distance transportation across scattered farm zones, but now we self-produce 0-12mm high-quality paving aggregates right on site, cutting overall project costs by over 35%.

Its fully mobile design allows us to tow the plant between different working areas and put it into operation quickly, and the enclosed dust suppression system runs effectively without causing impact on surrounding farmland. This equipment perfectly matches our decentralized construction demands, and its stable performance on hard granite has exceeded our expectations. "

— Adebayo Ogunleye,Infrastructure Project Manager,
Greenfield Agricultural Development & Construction Ltd.

Score

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