Project Overview

Customer: Local aggregate & C&D waste processor
Location: Mexico
Industry: Quarry aggregates + Construction & demolition waste recycling
Plant Type: Wheel‑mobile 3‑in‑1 impact crushing plant
Capacity: 100–200 tons per hour
Max Feed Size: ≤700 mm
Final Products: 0–5 mm / 5–20 mm / 20–40 mm

Customer Challenges

Limited site space

Quarry and recycling yard were both space‑constrained; stationary crushers were not feasible.

High transport cost

Aggregates had to be purchased from distant quarries; local production could cut costs by 40%+.

Environmental dust control

Local regulations required low dust emission, especially when processing demolition waste.

Mobility requirement

The customer leased the quarry and also had two temporary recycling sites; equipment had to move every 6–8 months.

WOCATO's Solution

WOCATOs Solution: K3‑LF250‑C3 3‑in‑1 Wheel‑Mounted Impact Crushing Plant
WOCATO recommended the K3‑LF250‑C3 – a compact yet high‑capacity three‑in‑one mobile plant integrating feeder, impact crusher, and screen on a single wheel‑mounted chassis.

Component

Model / Spec

Vibrating feeder

GZD1142

Impact crusher

LF250

Vibrating screen

3YK1848

Main belt

B1000(40")

Capacity(t/h)

100-200

Input size

700mm


Project Results

Cost saving on aggregates

Previously purchased at 2.6 pesos/m³ (often poor quality). Now self‑producing at ~1.5 pesos/m³, saving ~40% material cost.

New revenue stream

Selling recycled C&D aggregate (0‑40 mm) to local municipalities for road base projects.

Fast deployment

From delivery to first production: only 2 days (compared to 3–4 weeks for stationary plants).

Mobility proven

Relocated twice in 10 months; each move took less than 8 hours of loading + 1 day of re‑commissioning.

Customer expansion

Satisfied with performance, the customer has ordered a second K3‑LF250‑C3 for another recycling site.

Why the K3‑LF250‑3C Fits the Customer’s Needs

Machine count

Lower capital cost, less transport

Setup time

Faster setup

Price / performance

Optimized for 100–200 TPH range, best value for medium capacity

Technical Advantages Table

1. True 3‑in‑1 design – Feeder + impact crusher + screen on one wheel‑mounted frame → no extra foundation, ready to run in hours.

2. Closed‑loop crushing system – Oversized material returns to the crusher automatically, ensuring consistent final grading and lower dust emission.

3. Wide application range – Handles non‑hard rocks (≤200 MPa compressive strength), metal ores, and C&D waste with simple blow bar adjustment.

4. Fast site‑to‑site relocation – Wheel‑mounted with hydraulic lifting and track shoes; can be towed by a semi‑truck within one day.

5. Remote feeding control – Grill feeder allows remote adjustment of feeding speed, improving safety when processing demolition waste.

Technical Advantages Table

The K3‑LF250‑C3 is a game changer for us. We crush dolomite in the morning, then move 15 km and process demolition concrete in the afternoon. The closed‑loop system keeps dust down, and output quality is perfect for our concrete block plant. Already ordered a second unit.

— Jason,Operations Manager,
Mexico

Score

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